Charge Calculation - Foundry

In a foundry, the difference between a healthy profit margin and a costly loss often comes down to one thing: the charge calculation.

Getting the charge wrong leads to rejected casts, off-spec chemistry, wasted energy, and expensive alloying additions. Getting it right means lower costs, consistent metallurgy, and efficient melting. Foundry Charge Calculation

(1,400 × 3.40%) + (600 × 0.20%) = 47.6 + 1.2 = 48.8 lb C % C = 48.8 / 2,000 = 2.44% → Too low (need 3.20%). We need carbon raiser or pig iron. Step 2: Add pig iron to raise carbon Each 1% pig iron adds ~4.2% C. Try: 40% returns, 20% steel, 40% pig iron. In a foundry, the difference between a healthy

Invest 30 minutes to build a proper charge calculation sheet. It will pay back in scrap reduction, alloy savings, and consistent quality for every single pour. Drop a comment below or contact our metallurgy team for a free charge calculation template (Excel). (1,400 × 3